Our thermal oxidation systems effectively destroy a variety of hazardous industrial wastes with destruction efficiency up to 99.9999 percent. With more than 2,500 installed units across the globe, that’s environmental protection experience you can count on.
Our thermal oxidation team can help you reduce emissions of hazardous air pollutants (HAPs) and volatile organic compounds (VOCs) to comply with the most stringent environmental regulations. Our TO systems are ideal for a variety of applications including:
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KEU catalytic oxidation systems clean up all solvent mixtures, providing trouble-free oxidation of sulfur and chlorine compounds. Our systems offer volume flow and loading variations up to 75% of the maximum rating, with no formation of CO, NOx or dioxins. Our stable, high-active and heat-resistant catalyst provides a service life of 30,000+ operating hours while compact designs, such as roof-mounted units, reduce space requirements.
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Regenerative Thermal Oxidizers (RTOs) are suitable for all hydrocarbon compounds. We can design units to withstand corrosive pollutants if necessary, and also allow for recuperative heat recovery of heat produced in the reactor. For polymeric and sticky pollutants, the unit’s service life can be extended with on- or off-line burn-out.
The thermoreactor includes a reactor casing containing three or more heat exchanger sections. Depending on the intended process, ceramic heat transfer material heats the air to be treated up to a maximum of 40/50 °C below the actual reaction temperature.
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TruFire® electric ignition pilots have been proven in more than 100 installations and are designed to provide safe and reliable performance for thermal oxidizer and burner operation.
Easy to install and able to reliably light in wet conditions, our TruFire® UltraFlex pilot and burner provides reliable performance as both pilot ignition and a high-heat release option for overall system flexibility. Our innovative high-heat release gives you the ability to fill the gap between burner turndown and typical output of the pilot, providing a better way to fine-tune your system’s performance. The TruFire pilot is made with stainless steel to minimize corrosion and its flexible design offers your choice of a fixed or retractable system. In addition, the system allows you to add a sightport or even a scanner directly to the pilot for safe, reliable flame verification.
Due to its flexible heat release option, the TruFire UltraFlex can be used in a wide range of applications, including:
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We provide heat exchangers, air and gas preheaters, recuperators, heat recovery systems, air heaters, and heat transfer systems to a variety of industries including:
Designed with compact steel construction, KEU indirect and direct-fired heaters feature low-weight and reduced-space requirements, in addition to improved heating and cooling performance compared to heaters using ceramic refractory materials.
We offer expert heat recovery solutions for a variety of applications. Our experienced engineers provide exact thermic design, optimal temperature control, and an in-depth knowledge of corrosion dangers and thermal processes, ensuring effective and efficient performance in a reliable, long-lasting system.
Convection recuperators are used for heat recovery downstream of industrial furnaces, incinerators and in-process engineering processes where high-temperature exhaust gasses are produced.
Radiation recuperators are best suited for the highest waste gas temperatures in systems where exhaust gasses have high dust concentrations, such as forging furnaces, melting furnaces, glass melters and kilns.
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JZHC can supply all necessary equipment for fired processes within the Claus Sulfur Recovery Unit, including single Acid Gas Burners, Reaction Furnaces, In-Line Heaters, Reducing Gas Generators and Tail Gas Incinerator packages. We work both through appointed Licensors for the Claus SRU process and independently, providing complete process design and supply for all the fired equipment in the sulfur recovery unit.
Our proven High Intensity (HI) Burners are ideal for applications including acid gas reaction furnaces, process heaters and boilers, CO and hydrogen synthesis, inert gas generation, and low-NOx performance on NOxidizer® systems. The advanced spin-vane assembly and burner design creates a high-intensity mixing zone while providing a stable flame. HI burners can be designed as an “insert” for retrofit applications with minimal fieldwork.
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Our RMB system delivers ultra-low emissions for tail gas NOx more affordably than SCRs. A proven alternative to the catalytic control of NOx emissions for the past two decades, the Rapid Mix Burner cuts both costs and space requirements. It’s shown proven success operating at 1,500°F (816°C) with NOx emissions of 7.2 ppm @ 3% O2, dry (~0.03 lbs/ MMBtu).
This leading combustion system features a burner and reaction chamber designed as a single, compact unit. Waste air resp. waste gases are mixed intensively with the fuel and incinerated in a high-turbulence vortex flow. A central clean gas return ensures high flame stability.
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The JZHC worldwide service organization is the largest, most technically advanced team of its kind. We’ll back you up with thousands of parts in stock, and service and support like no other.
Our thermal oxidation team can help you reduce emissions of hazardous air pollutants (HAPs) and volatile organic compounds (VOCs) to comply with the most stringent environmental regulations. Our T.O. solutions are ideal for a variety of applications including:
We can leverage our extensive combustion experience to design and install an SCR or SCNR system for your existing thermal oxidizers as well, offering efficient post-combustion emissions control.
We pioneered TrīLo Technology to create a new generation of tail gas thermal oxidizers that provide better performance and more efficient operation—reducing fuel costs by up to 40%.
With decades of combustion experience, we know what it takes to keep your system online. From installation and start-up services through training, engineering studies, upgrade packages and turnaround services, we can help you operate your TO system safely, efficiently and reliably.
Through the John Zink Institute℠, we actively share the experience and expertise we’ve gained from years providing smart solutions as an acknowledged industry leader. Thousands have taken advantage of our accredited, practical courses.
Let our Koch Specialty Plant Services (KSPS) team of experts install the equipment JZHC designs and manufactures for you. No more third-party hassles. JZHC and KSPS can provide everything you need from design to installation, start-up and training. That’s smart. That’s JZHC.
